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This report shows detailed production costs breakdown including resource costs, material costs and manufacturing overheads. Component SKUs are not shown. Compare actual costs to planned costs and analyse cost overrun for different locations and work centres.


NOTE: This report only shows breakdown for costs of production tasks, not assembly tasks. Components are not listed. To show an analysis of costs per component for assembly and production tasks, see Production Cost Analysis


Users need the Production Reporting permission to access this report.


Prerequisite:


Table of Contents


Data from this report can be exported in Excel, PDF or RTF format. 


Input:

Reporting PeriodAllow user to select the reporting period from a list of options or set a custom date range.
LayoutSet to the Default layout. Allows selection of saved layouts, if any. 
Save Layout AsAllows saving of a layout for potential future use.
Reset LayoutResets layout to the default layout or selected saved layout.
Show InShow Actual time in seconds, minutes, or hours.


Select Apply Filter to set filter fields for the report and Update to refresh the output with any new changes. See Managing DEAR Reports - Filtering Reports for more detailed information about using filters. 


Output:

The following output fields are available for this report. You may have to open the Configure Layout menu to add some of them to your report. 


Fields
Location
Production location (Shopfloor).
SKUSKU of the finished product. 
ProductName of the main finished product produced in this Production Order. The reports displays only one main finished product.
Production Order #
Production order number.
Production Run #Production run number.
Status
Production run status.
Work CentreWork Centre for production operation. 
Year
The year of the assembly completion date.
Quarter
The quarter of the assembly completion date.
Month
The month of the assembly completion date.
Version
Bill of Material version number. Applies only to Production and Make to Order BOM. Default version is marked.
Production Additional Attribute 1-10
Value of additional production attributes.
Data Headers
Actual time
Actual cycle time for operation (when split by work centre)/production run/production order. Suspended time is not included.
Planned Resources Costs
Sum of costs of resources required to produce the Production Run quantity of the finished product, as defined in Production BOM.
Planned Component Costs
Sum of costs of components required to produce the Production Run quantity of the finished product, as defined in Production BOM. For the components which are "variation" or "template" type the average cost is applied.
Actual Resources Costs
Sum of costs of resources consumed during operation (when split by work centre)/production run/production order. Costs are allocated upon operation completion.
Actual Components Costs
Sum of costs of components consumed during operation (when split by work centre)/production run/production order. Costs are allocated upon operation completion.
Overhead
Sum of manual journals allocated for the production run. The amount is distributed proportionally according to the sum of costs of resources and components.
Total Planned Costs
Total planned costs allocated for components and resources.
Total Actual CostsTotal actual costs allocated for components + resources + overhead.
Overrun(+)/Underrun(-)Difference between actual cost and planned cost for production run completion. Overrun(+)/Underrun(-) is calculated as Actual - Planned. If actual cost > planned cost then Overrun(+)/Underrun(-) is positive, if actual cost < planned cost then the value will be negative.
Overrun%(+)/Underrun%(-)Difference between actual cost and planned cost for production run completion, displayed as a percentage of planned cost. If actual cost > planned cost then Overrun% is positive, if actual cost < planned cost then Underrun% is will be negative.

Deviation% = (Actual - Planned) / Planned x 100%


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